Address
Building A1, Runteng Industrial Park, No. 4 Xishan Road, Longteng Community, Shiyan Subdistrict, Bao'an District, Shenzhen 518000, China
Work Hours
Monday to Saturday: 09:00 – 23:00 (UTC+8)
Sunday: closed
Address
Building A1, Runteng Industrial Park, No. 4 Xishan Road, Longteng Community, Shiyan Subdistrict, Bao'an District, Shenzhen 518000, China
Work Hours
Monday to Saturday: 09:00 – 23:00 (UTC+8)
Sunday: closed














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ULTRA-HIGH-SPEED MODULAR MOUNTER
200,000 CPH class-leading placement speed, ±0.035mm precision and a 3-head platform (RS + MU + FL) covering 0201 to 45×100mm components up to 25.5mm tall. Supplied by JHIMS as an authorized Yamaha distributor — factory-direct pricing with worldwide installation and after-sales support.
YAMAHA YSM40R — 200,000 CPH · ±0.035mm · 0201 to 45×100mm
The JHIMS YSM40R pick and place machine is Yamaha’s ultra-high-speed modular mounter — the world’s fastest 4-beam-class mounter at 200,000 CPH.
Applications: Consumer electronics, automotive, medical, LED display, new energy & BMS, telecom & EMS.
The dual-arm rotary RS head achieves 200,000 CPH on the 4-beam YSM40R-4 (Yamaha optimum conditions) — the fastest level in its class. Simultaneous pickup and a lightweight head halve pickup time, while the 2-beam YSM40R-2 delivers 58,000 CPH with the MU head for flexible high-mix lines.
RS head placement accuracy of ±0.035mm (±0.025mm high-accuracy) Cpk≥1.0, with ±0.040mm (±0.030mm) on the MU and FL heads. The rigid base and advanced servo control keep fine-pitch QFP and micro-BGA first-pass yield above 99.95%.
RS, MU and FL heads cover 0201 chips through 45×100mm components and 25.5mm tall parts on a single platform. No head replacement between jobs — the RS head alone spans 0201 to 6.5×6.5mm odd-shaped parts, keeping lines running.
Lightweight nozzles with stamped IDs deliver high-speed, low-impact placement for super-tiny components, while ID-based maintenance scheduling and one-touch ANC handling simplify upkeep. RS head uses the 72XX series; MU head 50X/51X; FL head 60X.
The side-view camera detects pickup errors, tombstoning and flipped parts; smart recognition creates component models automatically; an optional coplanarity checker and e-Vision recognition record every recognition image for rapid quality analysis.
The cATS tray carriage supplies tray components without stopping, and the ZS ultra-high-speed feeder feeds about 40% faster to match the RS head — minimizing reload stoppage on high-volume lines.
Two parallel lanes each handle boards up to L700×W280mm, or a single lane takes L700×W460mm. Two-PCB simultaneous production and automatic program changeover drastically cut changeover workload on high-mix lines.
MACS (Multiple Accuracy Compensation System) reads in-machine correction marks during production and compensates for thermal drift and mechanical variation — maintaining placement quality shift after shift.
All specifications sourced from Yamaha official technical documentation (SESMB16500-00, YSM40R v2.000) under Yamaha optimum conditions unless stated.
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Model | YSM40R-4 (4-beam) / YSM40R-2 (2-beam) | Product Type | Ultra-high-speed modular mounter |
| RS Head Speed (4-beam) | 200,000 CPH (Yamaha optimum conditions) | MU Head Speed (2-beam) | 58,000 CPH (Yamaha optimum conditions) |
| Mounting Accuracy (YSM40R-4) | ±0.035mm (±0.025mm high-accuracy) Cpk≥1.0 (3σ) | Mounting Accuracy (YSM40R-2) | ±0.040mm (±0.030mm high-accuracy) Cpk≥1.0 (3σ) |
| RS Head Components | 0201 to 6.5×6.5mm, height ≤2.0mm | RS Head Nozzles | 72XX series |
| MU Head Components | 03015 to 45×60mm (4-beam) / 0402 to 45×100mm (2-beam), height ≤15mm | MU Head Nozzles | 50X / 51X series |
| FL Head Components | 0603 to 45×100mm, height ≤25.5mm (YSM40R-2) | FL Head Nozzles | 60X series |
| Component Types (RS) | Max. 80 (8mm tape equivalent) | Component Types (MU) | Max. 88 (8mm tape equivalent) |
| PCB (single lane) | L50×W50 to L700×W460mm | PCB (2-stage, 2-PCB) | up to L380×W460mm each |
| Dual Lane (YSM40R-4) | 2 parallel lanes, up to L700×W280mm per lane | Board Thickness | 0.4–3.0mm (max 2.0kg) |
| Transport Height | 900mm ±10mm | Input Data | 32,000 mounting points / 255 types per board |
| Power Supply | 3-phase AC 200/208/220/240/380/400/416V ±10%, 50/60Hz (13.9 kVA, avg 3.2kW) | Air Supply | 0.45MPa or more, clean & dry |
| External Dimensions | L1,000 × W2,100 × H1,550mm (excluding projections) | Weight | Approx. 2,100kg (main unit only) |
| Noise | 78dB(A) or less | Vision System | Fiducial + multi-camera + side-view + smart recognition |
| Tray Feeder | cATS automatic tray supply carriage (max. 30 layers) | Communication | SMEMA/GATE; SEMI SMT-ELS capable (option) |
| Certification | CE (2006/42/EC, 2014/30/EU) | Software | P-Tool basic license + e-Vision (option) |
Every YAMAHA YSM40R is built on Yamaha’s in-house Z:TA-R platform with the complete Yamaha Robotics ecosystem — heads, feeders, cameras and software engineered to work as one system.
The JHIMS YSM40R ultra-high-speed modular mounter delivering 200,000 CPH placement speed, ±0.035mm accuracy and 0201 to 45×100mm component coverage is a versatile workhorse deployed across mission-critical electronics manufacturing sectors worldwide.
ECUs, ADAS modules, BMS and infotainment boards demand zero-defect output and full traceability. The YSM40R’s ±0.035mm accuracy and 3-head platform place the entire component mix on one machine, while e-Vision recognition preserves every recognition image — the evidence trail automotive Tier-1 audits require. An optional Automotive Package adds an independently controlled signal tower, automatic nozzle station and chip-dump overflow sensor.
Diagnostic instruments and precision medical electronics combine fine-pitch miniaturization with strict process validation. The ±0.035mm accuracy and low-impact nozzles protect fragile micro components, and the side-view camera catches pickup defects before rework. Nozzle ID management and e-Vision recognition support the batch-level documentation expected by ISO 13485 environments.
Smartphones, wearables, tablets and smart-home controllers live and die by cost per placement. The 200,000 CPH speed and non-stop supply options (cATS tray changer, ZS ultra-high-speed feeders) maximize uptime on high-volume consumer lines, while fast program changeover keeps high-mix production efficient.
LED displays and backlight modules place thousands of tiny 0201/0402 LEDs per board. The RS head’s low-impact nozzle prevents damage to adjacent components, the rotary head handles irregular LED shapes without display abnormalities, and the 1m machine width shortens LED production lines — verified at 145,000 CPH in a Shenzhen LED display deployment.
Solar inverters, energy-storage BMS and charging infrastructure boards carry large components and thick copper traces. The FL head (YSM40R-2) places 45×100mm parts and tall components up to 25.5mm, while the MU head handles the general-purpose mix — one platform for the full board.
High-mix, variable-volume production is where the YSM40R shines: the 3-head platform removes head-change downtime, fast program recall and automatic push-up pins slash changeover workload, and up to 88 component types on the feeder carriage handle a wide BOM without frequent reloads.
Understanding placement technology is essential for optimizing your SMT assembly process. Below is a comprehensive technical reference for engineers and process managers.
YSM40R ratings (200,000 CPH with 4 RS heads; 58,000 CPH with 2 MU heads) are measured under Yamaha optimum conditions. Real throughput depends on board layout, component mix and transport time. Use Yamaha Y.FacT or P-Tool to simulate tact with your specific PCBs before purchase.
Instead of swapping heads between jobs, the YSM40R carries rotary (RS), multi (MU) and flexible (FL) heads on one platform. The 4-beam YSM40R-4 runs RS and MU heads for maximum speed; the 2-beam YSM40R-2 supports MU and FL heads for broad component coverage — no head replacement, no downtime.
The dual-lane system conveys two parallel lanes up to L700×W280mm each (or a single lane to L700×W460mm), and 2-stage operation conveys two PCBs of L380×W460mm at once. Two different boards can run simultaneously, raising overall equipment effectiveness on mixed-lot lines.
MACS reads in-machine correction marks during production to compensate thermal drift. The side-view camera checks pickup posture; smart recognition builds component models automatically; the optional coplanarity checker inspects BGA/CSP balls, and e-Vision records every recognition image for defect cause analysis.
Maximize your YSM40R performance with these manufacturing operation and maintenance guidelines.
With 200,000 CPH, the YSM40R typically sets the takt time in a high-speed line. Upstream stencil printers and SPI must match; downstream reflow and AOI must keep up. Yamaha Y.FacT simulates the complete line so the mounter is never the bottleneck.
Main unit: L1,000×W2,100×H1,550mm, approx. 2,100kg — allow front/rear and side service clearance for the feeder carriages. Power: dedicated 3-phase AC 200-416V circuit (13.9 kVA). Air: 0.45MPa+ clean and dry with an 8mm or larger supply line. Transport height: 900mm. Keep 20–28°C and 50–60% RH for optimal accuracy.
The YSM40R self-diagnoses nozzle condition, air pressure and feeder status, then self-recovers or signals for replacement. Standard practice: daily visual checks and air pressure confirmation, weekly nozzle inspection and camera-glass cleaning, monthly axis lubrication and air filter checks, and quarterly feeder maintenance per the supplied operator and maintenance manuals.
JHIMS provides on-site installation, commissioning and operator training by certified engineers covering startup, program loading, feeder setup and maintenance basics, followed by advanced P-Tool programming where needed. Remote video training and documentation support are provided free of charge.
See exactly where the YAMAHA YSM40R fits in your PCB assembly process and how it integrates with upstream and downstream equipment.
PCB Loader
Auto board loading
Stencil Printer
JHIMS L5 / L12
SPI Inspection
Pre-reflow inspection
YSM40R
▶ Ultra-High-Speed Mounter ◀
Reflow Oven
10+ zone reflow
AOI Inspection
Post-reflow AOI
PCB Unloader
Auto board unloading
| Metric | Manual Assembly | JHIMS YSM40R | Advantage |
|---|---|---|---|
| Placement Speed | 300–800 CPH per operator | Up to 200,000 CPH (4-beam RS) | 200,000 CPH (×250 vs manual) |
| Placement Accuracy | ±0.2mm typical, operator-dependent | ±0.035mm Cpk≥1.0 | ±0.035mm (±0.025mm high-accuracy) |
| Component Range | 0603+ (limited by tweezer) | 0402+ typical | 0201 to 45×100mm, up to 25.5mm height |
| Changeover Time | Hours of manual setup | 15–30 min | Program recall + auto push-up pins in minutes |
| Scrap / Rework Rate | 1–5% typical | 0.5–1% typical | <0.05% first-pass yield loss |
| Quality Inspection | Visual, inconsistent | Manual sampling | Side-view camera + smart recognition |
| Labor Required | 8–20 operators per line | 2–3 per machine | 1–2 line operators |
| Daily Output (8h) | 2,400–6,400 placements | ~166K placements | Up to 920,000 placements (theoretical) |
Based on typical industry benchmarks. Actual results may vary by application and operating conditions.
Enter your current placement line parameters to calculate how quickly the YSM40R pays for itself.
Tour our state-of-the-art manufacturing facility in Shenzhen, China. Every JHIMS machine is assembled, calibrated, and tested under rigorous quality control standards before shipment.
Watch the JHIMS YSM40R performing real-world production tasks. All videos are hosted on YouTube for fast, reliable streaming worldwide.
CUSTOMER SUCCESS STORIES
Real SMT production and line-integration projects delivered by JHIMS — YSM40R LED display assembly, turnkey SMT lines and Yamaha platform deployments. Every project shipped, installed and supported by the JHIMS team.
YSM40R LEDShenzhen LJX Display Technology replaced two Hanwha S2 mounters with one YSM40R, doubling output at 145,000 CPH with a 33% shorter line.
TURNKEY LINEA German electronics enterprise automated its Malaysia factory with JHIMS DDP turnkey delivery — Yamaha mounters, L5 printer and F8 reflow, fully commissioned.
YAMAHA PLATFORMYamaha platform mounters deployed across four SMT lines for high-volume PCB assembly, cutting placement time and lifting line throughput.
LEARNING CENTER
Practical guides and real case studies about the JHIMS YSM40R — from daily operation to full line integration, written by JHIMS engineers.
Reference videos: Yamaha YSM40R machine|What is the true speed of the YSM40R pick and place machine?#ysm40r machine; Yamaha SMT Feeder | Tape Feeder for Yamaha Pick and Place Machine; YSM40R YSM20R Yamaha pick and place machine technology sharing|Chinese and English words Mu#YSM20R.
| Weight | 2100 kg |
|---|---|
| Dimensions | 1000 × 2100 × 1550 mm |
| Brand | Yamaha |
| Model | YSM40R |
| Product Type | Ultra-high-speed modular mounter (SMT pick and place machine) |
| Mounting Speed | 200,000 CPH (4-beam, RS head) |
| Mounting Accuracy | ±0.035mm (±0.025mm high-accuracy) Cpk≥1.0 |
| Component Range | 0201 to 45×100mm, max height 25.5mm |
| Min Component | 0201 |
| Min PCB | L50×W50mm |
| Max PCB | L700×W460mm (dual lane) |
| Feeder Capacity | Max. 80 (RS) / 88 (MU) types (8mm equivalent) |
| Auto Tray | cATS high-speed tray changer, max. 30 layers |
| Power Supply | 3-phase AC 200/208/220/240/380/400/416V ±10%, 50/60Hz (13.9 kVA) |
| Air Pressure | 0.45MPa or higher |
| Origin | Shenzhen, China |
| Warranty | 12 Months |