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Third Used Yamaha YSM20R for LED Production in Spain
A Spanish LED display manufacturer added a third used Yamaha YSM20R from JHIMS to lift placement capacity: CPK-verified accuracy, 30% efficiency gain, ready on the first shift.
Case Study
Third Used Yamaha YSM20R for LED Production in Spain
See how a Spanish LED display maker added the third of its four used Yamaha YSM20R machines from JHIMS to open a third production line — 30% efficiency boost, CPK-tested.
Direct answer: A leading Spanish LED display manufacturer — already running two Yamaha YSM20R machines from JHIMS — added a third used Yamaha YSM20R to meet growing LED module demand. JHIMS sourced a low-usage machine with full service history, performed CPK accuracy tests and functional checks, then cleaned and lubricated it before delivery with a competitive discount. The customer reported a 30% increase in production efficiency, with the third unit providing redundancy and scheduling flexibility for parallel LED module batches.
Key Takeaways
- 195,000 CPH Speed
- 2+30% Efficiency
- 33rd YSM20R Unit
- 40201-55×100 Component Range
Customer & Industry
At a glance: who the customer is, where the machine was delivered, and what drove the investment.
CustomerSpanish LED display manufacturer (name confidential)
IndustryLED display manufacturing
Project LocationSpain
Project TypeThird used Yamaha YSM20R (line expansion)
Existing Fleet2 Yamaha YSM20R machines from JHIMS
Driving RequirementAdditional placement capacity for growing LED display orders
LED display orders arrive in campaign peaks, so capacity must scale without a permanent cost step. With 0201 to 55 × 100 mm parts and up to 140 feeder types at 8 mm, the plant’s two YSM20R machines had run out of hours.
Customer Background: Scaling LED Display Production
The Spanish LED display manufacturer already ran two Yamaha YSM20R machines ordered from JHIMS in November 2022. Orders across European markets filled both, so a third used YSM20R — the third of four machines JHIMS supplied — raised placement capacity without buying a new machine. See the full four-machine case study.
The used Yamaha YSM20R places at 95,000 CPH and covers components from 0201 to 55 × 100 mm. It is the same platform as the two machines on site, so programs, spares and operator training carry over.
Peak orders exceeded what two machines could place. The plant had standardised on the YSM20R, so accuracy (±0.035 mm, ±0.025 mm at Cpk 1.0) was never the limit — a third machine closed the gap without a new line.
Project Challenges
- Capacity Bottleneck Two YSM20R machines reached full capacity as LED display orders grew across European markets.
- Cost Control The customer needed additional placement capability without the cost of a brand-new machine.
- Quality Assurance A used machine must deliver new-machine output reliability.
- Seamless Integration The third machine had to integrate into the existing LED module line with minimal disruption.
- Delivery Confidence The customer needed verified machine condition before shipment.
Two commercial drivers — cost per placed component, delivery time — and three engineering drivers — capacity peaks, compatibility with both on-site machines, operator familiarity — decide if a third used machine works.
The published project drivers, what each of them costs in production terms, and how the third used YSM20R addressed them.
| Reported driver | What it means in production | How the decision addressed it |
|---|---|---|
| Capacity bottleneck | Placement hours are the binding constraint; extra orders cannot be accepted | A third mounter adds production hours without a new process to qualify |
| Cost control | Peak capacity that only smooths demand is hard to justify at new-machine prices | Lightly used unit sourced at used-equipment economics with full service history |
| Quality assurance | Pre-owned condition is uncertain, so buyers carry the risk of hidden wear | Full service history, axis and feeder checks, cleaning and lubrication before shipment |
| Verified accuracy | The published accuracy figure must hold on this specific unit | CPK placement accuracy testing performed before delivery |
| Seamless integration | The unit has to run the same products and programs as the existing fleet | Identical model: shared programs, feeder pool, nozzle sets and operator knowledge |
| Delivery confidence | Condition must be proven before payment rather than discovered on arrival | Test evidence shared with the customer ahead of shipment |
| Redundancy | A single machine stop removes half the placement capacity | Three-machine fleet keeps two machines producing during planned service |
| Scheduling flexibility | Campaigns must run one after another on a two-machine plant | One machine can be set up for the next campaign while the others produce |
| Component range | Campaigns mix fine chips and larger LED components on the same line | 0201 to 55 x 100 mm range with up to 140 feeder types at 8 mm equivalent |
Customer Requirements
Before purchasing the third used Yamaha YSM20R, the customer verified five non-negotiable requirements:
- High-Quality Used Machine Lightly used Yamaha YSM20R with documented service history.
- Affordable Pricing Competitive SMT equipment pricing within the customer’s budget.
- Reliable Performance Used-machine performance matching new-machine output.
- Verified Accuracy CPK-tested placement accuracy before shipment.
- Proven Supplier A partner with a track record — the customer already trusted JHIMS for two machines.
The five requirements read as an acceptance spec: capacity matching a new machine (95,000 CPH, 0201 to 55 × 100 mm), compatibility with the two YSM20R machines, CPK accuracy at ±0.035 mm, spares, and delivery time.
The five requirements the customer verified before purchase, and the evidence that closes each one.
| Customer requirement | Verification performed | Evidence |
|---|---|---|
| Documented service history | Runtime logging and manufacturing date verification | Machine history reviewed before purchase |
| Verified placement accuracy | CPK placement accuracy test on the machine as configured | CPK result shared with the customer before shipment |
| Performance at new-machine level | Functional testing against the published YSM20R specification | 95,000 CPH capability, 0201 to 55 x 100 mm component range |
| Mechanical condition | Axis checks and feeder checks in addition to accuracy testing | Results recorded during the inspection protocol |
| Contamination and wear prevention | Full cleaning and lubrication as part of the pre-shipment process | Machine prepared as production-ready before packing |
| Affordable pricing | Sourced as lightly used equipment with a complete history | Purchase kept within the customer’s budget for additional capacity |
| Production-ready on arrival | Delivery as a complete, production-configured machine | Integration into the existing LED module line on the first shift |
| Trust in the supplier | Two YSM20R machines already supplied and running at the plant | Same inspection standard applied to the third unit |
JHIMS Solution
- Sourcing Sourced a lightly used Yamaha YSM20R with full service history.
- CPK Testing Performed CPK accuracy tests and functional checks before delivery.
- Refurbishment Cleaned, lubricated, and offered a competitive discount.
- Production-Ready The third used Yamaha YSM20R arrived ready to integrate into the existing LED module line on the first shift.
- Documented History Full service history shared with the customer for complete confidence.
- After-Sales Support Video tutorials, remote assistance, and on-site services worldwide.
Every used Yamaha YSM20R follows a fixed protocol: full service history, CPK accuracy testing and functional checks on axes, feeders and vision systems, then cleaning, lubrication and repacking.
The value is the order: sourcing first, then inspection, then testing and documentation — a machine that fails inspection never becomes a cost; a 0201 nozzle needs the same clean path as an 8 mm feeder.
Used Yamaha YSM20R Equipment Configuration: Purchase Details
| Item | Model | Qty |
|---|---|---|
| Used Yamaha YSM20R pick and place machine | YSM20R (Type PV) | 1 |
Third used Yamaha YSM20R added to the customer’s existing two-unit YSM20R fleet — sourced, tested and delivered by JHIMS.
Yamaha YSM20R Key Specifications
| Feature | Details |
|---|---|
| Model | Yamaha YSM20R (Type PV) |
| Placement Speed | Up to 95,000 CPH |
| Placement Accuracy | ±0.035mm (±0.025mm with Cpk ≥ 1.0) |
| Component Range | 0201 to 55 × 100 mm |
| Feeder Capacity | Up to 140 types (8mm equivalent) |
| PCB Size | L50×W50mm to L810×W490mm |
| Power Supply | 3-phase AC 200-416V ±10%, 50/60Hz |
| Air Supply | 0.45 MPa (4.5 kgf/cm²) or higher |
| Nonstop Feeder | sATS30NS compatible |
Every table figure is a site requirement: PCB 50 × 50 mm to 810 × 490 mm, 140 feeder types at 8 mm, 200–416 V ±10% at 50/60 Hz, 0.45 MPa air — all matched to the two machines already installed.
Used Yamaha YSM20R Inspection & Delivery
The used Yamaha YSM20R passed JHIMS’s inspection protocol before shipment: full service history verification, CPK placement accuracy tests, axis and feeder checks, and complete cleaning and lubrication.
Each step of the inspection protocol answers a question a buyer of pre-owned equipment asks.
- Operating history — machine hours and maintenance records
- Mechanical condition — rails, heads and feeders, including 0201 handling
- What was replaced or refurbished
- Accuracy — CPK test before shipment, Cpk 1.0 or better (±0.035 mm, ±0.025 mm)
- Documentation shipped with the machine
- Support and warranty after delivery
Video: Used Yamaha YSM20R Inspection
Watch the Yamaha YSM20R pick and place machine in action — the same model JHIMS sourced, inspected and delivered for this project. Watch the full YSM20R video on YouTube.
The clip is short, and worth watching with the verification list in mind.
- Heads placing components at full speed, holding ±0.035 mm
- Feeder banks indexing the 8 mm tape, one pitch per pick
- Nozzle vacuum path that holds a 0201 chip
- Condition of the rails and covers
- CPK test evidence in the accompanying documents
- How the machine fits the existing line layout
Used Yamaha YSM20R Results & Operational Benefits
The third used YSM20R gave a 30% efficiency gain, CPK-verified accuracy and a machine ready on the first shift; redundancy also lets LED module batches run in parallel for European orders.
The Yamaha YSM20R from JHIMS has been a game-changer for our LED production line. We’ve seen a 30% increase in efficiency and couldn’t be happier with the support provided. — Spanish LED Manufacturer
- Efficiency 30% increase in production efficiency reported by the customer.
- Redundancy A third machine provides backup capacity and parallel batch scheduling.
- Cost Optimization Flagship Yamaha performance at a fraction of new-machine cost.
- Confidence CPK test results shared before shipment verified placement accuracy from day one.
- Long-Term Partnership That third machine brought the customer’s fleet to four YSM20R units bought from JHIMS since 2022, reflecting proven reliability and support.
For this Spanish LED manufacturer, the third used YSM20R was the cost-effective way to add capacity without a new line, with the inspection quality and after-sales support behind the first two orders.
Why a Third Machine Adds Capacity a Bigger Machine Cannot
The alternatives were a new machine, a higher-speed model or a second shift, and each costs more. A faster mounter only helps while it runs; a third YSM20R adds placement capacity with no new process to validate.
The second reason is risk, and it is why the timing of the purchase matters: the third unit is rated the same 95,000 CPH as the two already in place, and the reported gain was 30%.
- A used machine from a verified source carries documented condition instead of unknown history
- Compatibility with the two existing machines removes a second learning curve
- CPK verification before shipment moves the accuracy risk to the supplier
- Spares and service continuity protect uptime after delivery
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How much efficiency gain did the Spanish customer see?▼
The Spanish LED display manufacturer reported a 30% increase in production efficiency after adding the third used YSM20R to their LED module assembly line.
Why choose a used Yamaha YSM20R from JHIMS?▼
JHIMS guarantees quality with rigorous CPK accuracy testing and competitive pricing on used pick and place machines. Every machine ships with its full service history and passes functional checks before delivery.
What is the Yamaha YSM20R’s mounting speed?▼
It offers 95,000 CPH — perfect for high-speed LED module assembly needs. See the YSM20R speed in JHIMS’s YSM20R demonstration video.
What components can the Yamaha YSM20R handle?▼
It handles components from 0201 to 55×100mm, ideal for diverse LED module requirements. Watch the YSM20R in action to see component handling firsthand.
Does JHIMS provide after-sales support?▼
Yes, JHIMS offers comprehensive support including video tutorials, remote assistance, and on-site services. Browse JHIMS machine videos on YouTube.
What is the maximum placement speed of the YSM20R?▼
The YSM20R-2 Type PV achieves 95,000 CPH (0.038 sec/CHIP) under Yamaha optimal conditions with twin HM heads. Type SV achieves 90,000 CPH. Real-world CPH depends on your board design and component mix.
What is the YSM20R placement accuracy?▼
±0.035mm (±0.025mm) with Cpk ≥ 1.0 (3σ) for both CHIP and QFP components, verified under Yamaha optimal conditions using standard evaluation components and test boards.
What is the difference between YSM20R Type PV and Type SV?▼
Type PV (KMK-000/100) is the premium variant: 95,000 CPH, 0201 minimum component, □12mm scan camera, sATS30NS compatible. Type SV (KMK-500/600) is the value variant: 90,000 CPH, 03015 minimum component.
How many feeder positions does the YSM20R support?▼
Fixed feeder plates: up to 140 types (8mm tape equivalent). Exchange feeder carriages: up to 128 types. sATS30 fixed auto-tray: up to 30 trays. cATS10 carriage-type tray: up to 30 layers.
What PCB sizes can the YSM20R process?▼
Single lane: L50×W50mm (min) to L810×W490mm (max). YSM20R-1 also supports M-size boards up to L360×W490mm. Dual-stage transport: 1 PCB at L810×W490mm or 2 PCBs at L380×W490mm.
What power supply does the YSM20R require?▼
3-phase AC 200/208/220/240/380/400/416V ±10%, 50/60Hz. Power capacity: 10.4kVA with average consumption of 1.9kW.
What air supply does the YSM20R need?▼
0.45 MPa (4.5 kgf/cm²) or higher, clean and dry. Supply pipe inner diameter: 8mm or larger. Set pressure: 0.40 MPa. Air consumption with HM head × 2: 240 L/min average.
What vision systems does the YSM20R use?▼
Four vision systems: Fiducial Camera (8×8mm FOV), Scan Camera (□12mm PV or □8mm SV), Multi-Camera for fine-pitch QFP/BGA recognition, and the component camera with backlight.
What is the sATS30NS nonstop feeder system?▼
The sATS30NS (Non-Stop) is an automatic tray supply unit compatible with YSM20R Type PV only. It allows continuous production without stopping for component replenishment.
What maintenance does the YSM20R require?▼
Weekly: nozzle inspection/cleaning, multi-camera glass cleaning. Monthly: X-axis ball screw greasing, X/Y-axis guide lubrication. Quarterly: air filter replacement, FM head check.
Does JHIMS provide installation and training?▼
Yes. JHIMS provides on-site installation, commissioning, and operator training by JHIMS certified engineers — on-site service is available at a charge. Remote video training, documentation support and remote diagnostics are provided free of charge.
How quickly can I get spare parts?▼
JHIMS maintains a comprehensive spare parts inventory at our Shenzhen headquarters. Critical parts ship via DHL/FedEx express, typically 3-7 business days.
Where can I get technical support after purchase?▼
Support available via: phone (86-755) 86700443, WhatsApp, Telegram (@jinghe_tech), Microsoft Teams, email ([email protected]), and phone (Mon-Sat, 09:00-23:00 China Standard Time (UTC+8)).
Can I visit JHIMS to see the YSM20R before purchasing?▼
Absolutely. Visit our Shenzhen demo center to see the YSM20R running. We can also arrange visits to existing customer sites in your region (subject to customer approval).
How long will the YSM20R remain serviceable?▼
Based on Yamaha’s track record with previous-generation machines, parts and service availability is expected for at least 10-15 years. JHIMS stocks a comprehensive inventory of service parts.
Does the YSM20R have CE certification?▼
Yes. Conforms to EU Machinery Directive 2006/42/EC and EMC Directive 2014/30/EU (CE marking). Built-in emergency stop systems on front/rear consoles and safety covers with interlocks.
What are the shipping dimensions and weight of the YSM20R?▼
Main unit: L1,374×W1,857×H1,445mm, approx. 2,050kg (2-beam) or 1,950kg (1-beam). Additional: 32-feeder exchange carriage (70kg), cATS10 tray unit (160kg), sATS30 tray unit included.
What payment methods does JHIMS accept?▼
T/T (Telegraphic Transfer) is the primary method. Standard payment terms: 70% T/T deposit with the order, 30% T/T before shipment. Existing customers may use L/C (Letter of Credit) at sight.
How long does delivery take?▼
Standard: 4-8 weeks (factory production + pre-delivery inspection + export packaging + ocean freight). Air freight available for urgent orders. Ocean transit: 2-5 weeks depending on destination.
Can JHIMS handle customs clearance and import documentation?▼
Yes. JHIMS provides commercial invoice, packing list, bill of lading/airway bill, certificate of origin, and any required compliance certificates. We work with experienced freight forwarders.
What is included with the YSM20R delivery?▼
Standard: main machine unit, standard accessories (operation manual, tool kit, maintenance kit), feeder configuration as specified, HM head(s), scan camera, fiducial camera and software.
How is the YSM20R packaged for shipping?▼
Custom-fabricated wooden crate with vibration-dampening foam and vapor-phase corrosion inhibitor (VCI) packaging. All moving axes mechanically locked. Tilt and shock indicators installed.
What is the YSM20R pick and place machine used for?▼
The YSM20R is a high-speed SMT pick and place machine used to place surface-mount components onto PCBs at high speed and accuracy for electronics assembly — including LED display modules.
How does the YSM20R compare to manual assembly?▼
The YSM20R places thousands of components per hour with consistent accuracy, replacing manual placement which is 10-20x slower with higher error rates.
Ready to Add a Cost-Effective SMT Machine?
Contact JHIMS for certified used SMT equipment — we reply within 12 working hours (Mon–Sat, 09:00–23:00 China Standard Time, UTC+8).