Lens Vibratory Feeder DPS-2 | SMT Pick and Place

The DPS-2 is an automatic multi-channel SMT lens feeder — a vibratory bowl feeder for lens feeding in pick and place lines. It feeds optical lenses (3–25 mm) at 0.5–1 second per lens with under 0.5% rejection, replacing 2–3 manual operators with one operator managing 4+ machines. It is compatible with six major P&P brands and uses a Mitsubishi FX5U PLC with SMC pneumatics and Keyence sensors.

As a Hanwha lens feeder, the DPS-2 integrates with Hanwha SM481, SM482, HM520 and DECAN machines, and also supports Yamaha (YSM20R, YSM10), JUKI (RS-1, RX-7), Samsung (SM series), Hitachi (G5, SIGMA) and Fuji (NXT, AIMEX). A brand-specific interface kit is included, and installation takes 4–8 hours with remote video guidance.

The DPS-2 lens feeder transfers 0.5–1 second per lens per channel, which equals 3,600–7,200 UPH per channel. A 4-channel configuration reaches 14,400–28,800 total UPH — 3–6 times faster than manual lens placement at 800–1,200 UPH. Speed stays consistent across full shifts thanks to PLC control.

The DPS-2 lens feeder achieves under 0.5% rejection, typically 0.2–0.4% after optimization. For comparison, manual feeding runs 5–15% and generic vibratory feeders 2–5%. Every machine is verified during a 48-hour burn-in with your own lens samples, and the results are documented in the machine birth certificate.

The DPS-2 handles lens diameters from 3 mm to 25 mm, including round, three-foot, four-angle and rectangular-cutout geometries, with ±1 mm bowl alignment tolerance. Custom track tooling is available for asymmetric lens designs.

The standard configuration uses 2 disc tracks, expandable to up to 10 tracks for high-mix production. Each track is fully independent — its own drive, sensors and jog control — all managed by a single Mitsubishi FX5U PLC.

It is a JHIMS-patented drive architecture with two independent vibration units and separate PID controllers: circular vibration (50–120 Hz) moves lenses in bulk along the bowl track, while direct vibration (100–200 Hz) delivers precision alignment pulses. Amplitude variation stays under 5%, versus 15–30% in single-frequency feeders.

Under 5 minutes. The PLC recalls a saved profile in under 3 seconds (up to 50 profiles stored), tool-less track adjustment takes about 2 minutes, magnetic bowl inserts swap in under 1 minute, and verification takes 1–2 minutes. Manual changeover typically takes 15–30 minutes.

The DPS-2 measures 1050 × 700 × 750 mm and weighs approximately 130 kg. It runs on 220V AC, 50–60 Hz, single phase, with 0.55 KVA rated power consumption (0.35 KVA typical). Compressed air requirement is 0.4–0.6 MPa, and noise is under 65 dB(A) at 1 meter.

Standard: Mitsubishi FX5U-32MT/ES PLC with a 7-inch Weintek HMI, storing up to 50 profiles. Optional: Siemens S7-1200 with Pro-face HMI. The HMI supports English, Chinese, Spanish, Vietnamese, Hindi and Turkish, and communicates via Modbus TCP for MES integration.

Yes. Modbus TCP streams lens count, speed, rejection rate, downtime and active profile ID for OEE dashboards, quality alerts and batch traceability (IATF/FDA). Optional Ethernet/IP and OPC UA gateways are available for factory-wide connectivity.

Daily: 2-minute visual inspection. Weekly: clean tracks and check pneumatic pressure (10 minutes). Monthly: inspect vibration units and lubricate guide rails (30 minutes). Annual: comprehensive 4-hour preventive maintenance by JHIMS. Manuals, maintenance cards and video guidance are included.

Yes. An ESD-safe bowl coating (10⁶–10⁹ Ω per IEC 61340-5-1), static-dissipative track inserts and a dedicated grounding kit are available for lens types sensitive to electrostatic discharge. Cleanroom (ISO Class 7) configuration is also offered.

Every DPS-2 includes a 1-year comprehensive warranty covering parts and labor, plus lifetime technical support. Remote diagnostics reply within 12 working hours (Mon–Sat, 09:00–23:00 China Standard Time, UTC+8) and spare parts dispatch within 48 hours via DHL. An extended warranty up to 3 years is available on request.

Contact us on phone (86-755) 86700443, WhatsApp, email ([email protected]) or Telegram (@jinghe_tech). An engineer replies within 12 working hours (Mon–Sat, 09:00–23:00 China Standard Time, UTC+8) (business days), and most issues are diagnosed remotely by video before any on-site visit is considered.

Yes. All components use global-standard parts — Mitsubishi PLC, SMC pneumatics, Keyence sensors, THK/HIWIN rails. JHIMS dispatches spares from Shenzhen within 48 hours via DHL, or you can source standard parts locally since they are brand-name industrial components.

Yes. JHIMS provides on-site installation, commissioning and operator training by JHIMS certified engineers — on-site service is available at a charge. Remote video training, documentation support and professional technical guidance are provided free of charge.

Authorized JHIMS service partners are active in Vietnam, India, Mexico and Turkey. For other regions we operate a remote-first model — WhatsApp video diagnosis, DHL spare parts and scheduled on-site visits — which keeps response time short and cost predictable.

Lifetime technical support continues free of charge. Diagnosis is done via WhatsApp or video, and parts can be bought from JHIMS (48-hour dispatch) or sourced locally. No recurring fees, no mandatory service contracts.

Each unit ships with a Machine Birth Certificate (120-point QC checklist, serial-numbered), a 48-Hour Burn-In Report, CE Declaration of Conformity, ISO 9001:2015 certificate copy, operation manual and dimensional drawings. JHIMS is ISO 9001:2015 certified.

Yes — factory visits are encouraged. Our 3,000 m² Shenzhen facility includes CNC machining, assembly lines and a burn-in testing area. You can watch your machine being built, run a live demo with your own lenses and meet the engineering team in person.

8–10+ years in 2–3 shift operation. The PLC is rated for 15+ years, pneumatic components for 8–12 years, sensors 5–8 years (replaceable), and guide rails 12–15 years. Regular preventive maintenance per the manual keeps the feeder at peak rejection performance.

The DPS-2 is quoted per configuration. The final quotation depends on channel count and options (ESD-safe coating, Siemens PLC upgrade, custom track tooling). A spare parts kit can be quoted on request–800. Request a detailed quotation at [email protected] or via the quote button on this page.

Standard payment terms: 70% T/T deposit with the order, 30% T/T before shipment. Trade assurance is available on major platforms Trade assurance is available on major platforms for additional buyer protection.

Yes — sample testing is free. Send 500–800 lenses per type to our Shenzhen facility and we run a comprehensive 48-hour burn-in test on your actual lenses. You receive a detailed report with time-series data, rejection breakdown and a video of the test.

Standard manufacturing takes 15–20 working days after deposit receipt; express manufacturing (10 working days) is available with a priority surcharge. Transit adds 5–7 days by air or 15–35 days by sea depending on destination. Door-to-door DDP delivery is available.

Every machine is vacuum-sealed in a moisture barrier, packed in an ISPM-15 fumigated plywood crate with shock and tilt indicators, and covered by marine insurance. Export documentation (commercial invoice, packing list, bill of lading, Form E/F certificate of origin) is included.

The MOQ is 1 unit — trial orders are welcome. Volume pricing and priority production scheduling apply from 5, 10 and 20+ units. Every unit, first or fiftieth, gets identical engineering attention and burn-in testing.

Yes. JHIMS provides complete customs-ready documentation — commercial invoice (HS 8479.89), packing list, bill of lading and certificate of origin (Form E/F for duty preference). Under DDP terms we handle export and import clearance, duties and final delivery.

Sea freight: 5–10 days to Southeast Asia, 15–20 days to India and the Middle East, 20–28 days to Europe, 25–35 days to the Americas. Air freight: 5–7 days worldwide. Express (DHL): 3–5 days door-to-door. We ship to 30+ countries.

Yes. Trade-in credit of 10–35% of the original price is applied toward a new DPS-2, assessed on age, condition, operating hours and maintenance records. Upgrade programs add channels, ESD options or Siemens PLC to an existing feeder at the factory.