Address
Building A1, Runteng Industrial Park, No. 4 Xishan Road, Longteng Community, Shiyan Subdistrict, Bao'an District, Shenzhen 518000, China
Work Hours
Monday to Saturday: 09:00 – 23:00 (UTC+8)
Sunday: closed
JHIMS ZM500 Screw Tightening & Removal Machine
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ZM500 — Screw Tightening & Removal Machine (Desktop Three-Axis Blow-Type)
±0.025mm Accuracy0.9–1.2s Per Screw500×500mm EnvelopeM0.8–M1.7 Screws1,000 Programs
- 🔁 Dual mode — tighten AND remove screws on one desktop station, no second rework station
- 🎯 Camera-assisted teaching · 1,000-program memory · changeover under 5 minutes
- 🏭 HIWIN · Inovance · AIRTAC · CHINT components · ISO 9001 · CE compliant
SCREW FASTENING SYSTEMS
JHIMS ZM500 Screw Tightening & Removal Machine
Tighten, remove and rework on one desktop station: ±0.025mm positioning accuracy, 0.9–1.2 seconds per screw, 500×500mm work envelope and 1,000-program memory for LED, automotive, medical and consumer electronics assembly lines.
ISO 9001 Certified
CE Compliant
Serving 2,456+ Clients in 30+ Countries
36 R&D Engineers
Est. 2012 — 12+ Years of Excellence
Automotive Tier-1 Supplier
Medical Device Manufacturer
Consumer Electronics OEM
Industrial Automation Leader
LED Lighting Manufacturer
Medical Device Manufacturer
Consumer Electronics OEM
Industrial Automation Leader
LED Lighting Manufacturer
Explore JHIMS Solutions: Learn more about SMT assembly equipment and PCBA manufacturing solutions. Looking for specific applications? Discover our expertise in pick and place machines and reflow ovens for complete SMT line integration.
Pain Points & JHIMS Solutions
Rework & Disassembly Bottlenecks
- Screw removal and rework are still done by hand — operators spend 10–20 minutes per board unscrewing defective units
- Manual removal damages threads and pads, turning a repair into a scrapped panel
- Large-format products (up to 500×500mm) are too heavy and awkward for handheld screwdrivers
- Torque varies per operator, causing loose joints, cross-threading and field returns
- No record of which screws were reworked, by whom, or at what torque
- Slow changeover between product variants — manual fixture and program setup eats 15–30 minutes
- Separate tightening and disassembly stations double floor space and equipment cost
JHIMS ZM500 Automation Solutions
- One machine tightens AND removes screws — switch modes in the touch screen, no second station
- Controlled unscrewing torque and depth detection protect threads and pads during rework
- 520×520×100mm travel handles LED cabinets, EV battery trays and large PCB assemblies up to 500×500mm
- Servo driver keeps torque consistent within ±3% on every screw, tighten or loosen
- Touch screen logs torque, turns, screw position and NG events — full rework traceability
- 1,000-program memory with camera-assisted teaching: product changeover in under 5 minutes
- One operator runs 2–3 machines — 3–5× labor saving versus manual stations
Product Overview — ZM500 Screw Tightening and Removal Machine
The ZM500 screw tightening and removal machine is a blow type screw locking machine that combines automated screw tightening and screw removal in one desktop station. The 3+1-axis system reaches ±0.025mm positioning accuracy at 0.9–1.2 seconds per screw, handles panels up to 500×500mm, and stores 1,000 product programs — so switching between fastening, loosening and rework operations takes minutes, not hours. A servo electric driver with real-time torque monitoring, a blow-type pneumatic feeder with precision vibrating disk, and camera-assisted point teaching make it a fit for LED modules, automotive electronics, medical devices and large-format PCB assemblies. The dual fasten/remove operation mode is the standout: the same machine tightens production screws and unscrews components for rework or repair, eliminating a second manual disassembly station.
Built on HIWIN linear guide rails with an Inovance servo motor system, AIRTAC pneumatic components and CHINT electrical parts for 24/7 industrial reliability.
Applications: the ZM500 automates screw tightening and removal for LED display modules, automotive electronics, consumer electronics, medical devices, industrial control panels, new energy products and telecommunications equipment.
Compare with the JHIMS ZM320 four-axis desktop screw fastening machine or the JHIMS 2P-LXS500 high-speed screw tightening machine.
Key Features of the ZM500 Screw Machine
Tighten & Remove Dual Mode
Switch between screw tightening and controlled unscrewing from the touch screen — rework, repair and final assembly on one machine without a second station.
±0.025mm Positioning Accuracy
3+1-axis motion on HIWIN linear guides delivers ±0.025mm positioning and repeatability for large-format boards and precise screw seating.
Servo Driver with Real-Time Torque
Programmable speed, turns and torque per screw position; real-time torque monitoring and logging for both tightening and removal cycles.
500×500mm Work Envelope
520×520×100mm effective travel supports LED modules, EV components and PCB assemblies up to 500×500mm — the largest in the JHIMS desktop line.
Blow-Type Feeding System
Pneumatic blow-type feeding with precision vibrating disk delivers M0.8–M1.7 screws jam-free, one screw per cycle, at 0.9–1.2 sec per screw.
Camera-Assisted Teaching
Integrated camera module for rapid point teaching and alignment verification — change products in under 5 minutes with 1,000-program storage.
Depth & Slippage Detection
Built-in sensor module detects screw depth seating, slippage and feeding abnormality, with automatic alarms protecting components.
Full Process Traceability
Touch screen records torque, turns, NG status and rework events per screw position for SPC trending and quality audits.
Technical Specifications — ZM500
Specifications per JHIMS datasheet for the ZM500 desktop screw tightening and removal machine.
| Parameter | Specification | Parameter | Specification |
|---|---|---|---|
| Model | ZM500 | Screw Specification | M0.8–M1.7 |
| Number of Axes | 3+1 Axes (Y-axis auxiliary) | Positioning Accuracy | ±0.025mm |
| Repeatability Accuracy | ±0.025mm | Compatible Product Size | L500×W500mm |
| Locking Efficiency | 0.9–1.2 sec/screw | Simultaneous Drivers | 1 (Servo Electric Driver) |
| Effective Travel (X/Y/Z) | 520×520×100mm | Overall Dimensions | 960×900×750mm |
| Machine Weight | Approx. 110kg | Control Method | Control Card + Handle |
| Power Supply | AC 220V, 50Hz | Working Air Pressure | 0.55–0.65MPa |
| Feeding Method | Blow-Type (Pneumatic) | Feeder Type | Precision Vibrating Disk |
| Program Storage | 1,000 Programs | Display Type | Touch Screen |
| Alignment Method | Camera-Assisted | Fixture Mode | One-to-One |
| Alarm Functions | Slippage, Feeding Abnormality | Depth Detection | Built-in Sensor Module |
Machine Configuration — Premium Industrial Components
For reliable operation, machining precision and long-term stability, the JHIMS ZM500 screw tightening and removal machine is built with high-quality industrial-grade core components, selected for large-board 520×520mm travel and dual fastening/removal duty:
Inovance
🇨🇳 China
Servo Motor System — high response speed, precise positioning & stable motion control
Domestic Standard
🇨🇳 China
Precision Ball Screw — high-precision transmission for long-term operation
HIWIN
🇹🇼 Taiwan
Linear Guide Rails — smooth motion, low friction & high repeat positioning accuracy
AIRTAC
🇹🇼 Taiwan
Pneumatic Components — stable & reliable pneumatic control
DAHENG
🇨🇳 China
CCD Vision Camera — high-precision vision positioning & inspection
ChuangXinFengDa
🇨🇳 China
Industrial Camera — process monitoring & production image capture
CHINT
🇨🇳 China
Electrical Components — safe & stable electrical control
Advantech
🇹🇼 Taiwan
Industrial Computer (IPC) — optional, reliable data processing core
JinHuanYu
🇨🇳 China
Flexible Cables & Drag Chain — cable protection during high-speed motion
Customization: The above is the standard configuration. JHIMS can adjust or upgrade it to match your production needs, process requirements and application environment — for example: motion control system upgrade, vision inspection solution optimization, industrial computer configuration upgrade, specific brand component replacement, or automation function expansion. Contact JHIMS for a tailored configuration solution.
Applications & Industries
The JHIMS ZM500 is deployed across electronics and precision manufacturing sectors where consistent, high-speed screw fastening and controlled removal are mission-critical.
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LED Display & Lighting
🚗
Automotive Electronics
📱
Consumer Electronics
🏥
Medical Devices
🏭
Industrial Control
🔋
New Energy
📡
Telecommunications
🛠️
PCB Assembly
Industry Solutions & Technical Guides
Industry-Specific Screw Tightening & Removal Solutions
Consumer Electronics Assembly
For smartphones, tablets and wearables, the ZM500 drives M0.8–M1.7 micro-screws at 0.9–1.2 sec/screw on a 3+1 axis platform. Beyond fastening, it also removes screws — a dual capability that simplifies disassembly and rework in high-mix EMS environments. The servo electric driver holds exact torque, eliminating loose internal screws, and camera-assisted alignment keeps changeover fast between product variants.
Automotive Electronics
ECU housings, BMS controllers and ADAS modules require torque traceability for IATF 16949. The ZM500 touch screen records torque, turns and NG events per screw position, giving automotive audits complete documentation. Depth detection verifies correct seating on vibration-prone PCBs, and the removal function supports service and rework operations that other fastening machines cannot handle.
LED Module Manufacturing
LED modules and drivers on aluminum-substrate PCBs need careful torque control to avoid board damage. The ZM500’s programmable servo driver applies per-position torque profiles — gentle for thin substrates, firm for thick heat sinks. With 520×520mm effective travel, it handles large LED panels and backlight units that exceed desktop-station limits. The blow-type feeder suits clean, precise screw placement on reflective surfaces.
Medical Device Assembly
Medical device assembly demands zero-defect fastening with complete traceability. The ZM500’s NG detection and depth verification check every screw, while one-to-one fixture mode ensures consistent positioning for Class II and Class III devices. Full data logging supports FDA 21 CFR Part 820 and ISO 13485 quality systems. The screw removal function also aids in rework and repair of rejected assemblies.
Screw Tightening & Removal Technology Guide
Understanding screw tightening and removal technology helps production engineers optimize the final mechanical fastening step. Below is a comprehensive technical reference.
Blow-Type Feeding & Removal
The blow-type feeding system uses compressed air (0.55–0.65MPa) to carry screws from the precision vibrating disk through a blow tube to the nozzle. It handles small screws from M0.8 to M1.7, with a circular vibrator and precision separating cylinder delivering exactly one screw per cycle at 99.8%+ feed reliability. The reverse-drive removal function loosens and extracts screws for disassembly, rework and recycling operations.
Servo Torque Control
The servo electric driver provides closed-loop torque control — more consistent than pneumatic screwdrivers. Key parameters include rotation speed (RPM), lock turns to full seating, and target torque (Nm). Real-time monitoring flags an NG event, pauses and alerts the operator when torque leaves the set window, preventing under-tightening (loose screws) and over-tightening (stripped threads) in both fastening and removal modes.
3+1 Axis Precision Motion
The 3+1 axis motion system — three driving axes plus a Y-axis auxiliary — delivers ±0.025mm positioning accuracy with HIWIN linear guides and Inovance servo motors. X/Y travel spans 520×520mm for large boards and panels, with a 100mm Z-axis stroke for screw driving depth. Smooth acceleration/deceleration profiles minimize vibration during high-speed point-to-point movement, keeping repeatability at ±0.025mm.
Vision Alignment & Program Storage
The integrated camera captures fiducial marks or screw-hole features for automatic coordinate correction, compensating for fixture tolerances and PCB warpage. Repeatability holds at ±0.025mm. Up to 1,000 product programs are stored on the touch screen controller — switch between products by recalling a program and verifying screw positions, with no manual measurement or re-teaching.
Manufacturing Best Practices Guide
Maximize your ZM500’s performance and uptime with these operational and maintenance guidelines.
Daily Startup Checklist
1. Verify air pressure at 0.55–0.65MPa. 2. Check vibrating disk screw level — top up if below 30%. 3. Run 5 test cycles and verify torque readings on the touch screen. 4. Inspect nozzle for wear or debris. 5. Verify camera alignment with a reference product. 6. Check blow tube for kinks or blockages. 7. Record baseline torque values for SPC trending.
Preventive Maintenance Schedule
Daily: Clean nozzle tip, empty NG screw collection tray. Weekly: Clean vibrating disk bowl, inspect blow tube, lubricate Z-axis guides. Monthly: Calibrate torque sensor, verify XY positioning accuracy, clean camera lens. Quarterly: Replace air filters, check electrical connections, full system calibration. Annually: Comprehensive service by a JHIMS-certified engineer including servo driver inspection and guide rail replacement if needed.
Changeover & Program Recall
1. Recall the product program from the 1,000-program library. 2. Swap to the product’s dedicated one-to-one fixture. 3. Verify screw positions with camera-assisted teaching — typically under 2 minutes. 4. Run 5 validation cycles and check torque readings. 5. When switching screw sizes, replace the vibrating disk track and nozzle tip. 6. Log the new product’s torque baseline. Target changeover: under 5 minutes.
Environmental Requirements
Operate in a clean, dry environment at 10-35°C with 30-70% relative humidity (non-condensing). Avoid excessive dust, which can clog the vibrating disk mechanism. Place the machine on a level, vibration-free workbench. Compressed air must be filtered and dried — moisture in the air line causes screw feeding inconsistencies. Power supply must be stable AC 220V ±10%, 50Hz.
Production Workflow — Where the Screw Machine Fits
See exactly where the JHIMS screw locking machine integrates into your assembly line and how it works with upstream and downstream processes.
📦
PCB/Module
Loading
PCB/Module
Loading
→
🔍
Solder Paste
Inspection
Solder Paste
Inspection
→
🤖
Pick &
Place
Pick &
Place
→
🔥
Reflow
Soldering
Reflow
Soldering
→
🔎
AOI
Inspection
AOI
Inspection
→
🔩
Screw Locking
⭐ This Product
Screw Locking
⭐ This Product
→
✅
Final QC &
Packaging
Final QC &
Packaging
The screw locking station is positioned after SMT assembly and reflow soldering — the final mechanical fastening step before quality control. JHIMS offers complete line integration support, and the machine can communicate with upstream SPI/AOI systems for closed-loop quality control.
Manual vs. Automatic Screw Fastening — The Numbers Don’t Lie
| Metric | Manual Screwdriver | JHIMS ZM500 | Advantage |
|---|---|---|---|
| Speed Per Screw | 3–5 seconds | 0.9–1.2 seconds | 3–5× Faster |
| Torque Consistency | ±30% (operator dependent) | ±3% (servo controlled) | 10× Better |
| Operators Per Shift | 3–5 operators | 1 operator (2–3 machines) | 3–5× Labor Saving |
| Process Traceability | None (manual logging) | Full digital records | 100% Traceable |
| Screw Removal / Rework | Manual screwdriver, 10–20 min/board | Controlled unscrewing mode, seconds per screw | Rework Station Eliminated |
| Max Product Size | Limited by operator reach | L500×W500mm work envelope | Large-Format Ready |
| Defect Rate (Loose/Cross-thread) | 2–5% typical | <0.5% with servo control | 4–10× Fewer Defects |
| Changeover Time | 15–30 minutes | Under 5 minutes | 6× Faster Changeover |
Based on typical industry benchmarks. Actual results may vary by application and operating conditions.
ROI Calculator — See Your Payback Period
Based on the quotation we prepare for your ZM500. Enter your current production parameters to calculate how quickly the ZM500 pays for itself.
Factory Tour — See JHIMS Manufacturing Excellence
Tour our state-of-the-art manufacturing facility in Shenzhen, China. Every JHIMS machine is assembled, calibrated, and tested under rigorous quality control standards before shipment.
JHIMS ZM500 Screw Tightening & Removal Machine
JHIMS Screw Feeding Unit
JHIMS Screw Driving Bit
JHIMS Desktop Screw Machine Line
Product Videos — See the ZM500 in Action
Watch the JHIMS ZM500 performing real-world production tasks. All videos are hosted on YouTube for fast, reliable streaming worldwide.
ZM500 Screw Tightening Machine — Installation & Operation Guide (Part 8)
LED Display Screw Tightening Machine | Automatic Screw Assembly & Disassembly Solution
Automatic Screw Tightening & Removing Machine | LED Display Assembly Automation | JHIMS
Best Automatic Screw Tightening Machine 2025: Fast Assembly
CUSTOMER SUCCESS STORIES
Trusted by SMT Factories Worldwide
Real deployments of JHIMS screw fastening and removal automation — from LED display assembly to large-format rework. Every project shipped, installed and supported by the JHIMS team.
TURNKEY LINETurnkey SMT Factory in Malaysia
A complete SMT line — stencil printing, pick and place, reflow and screw fastening stations — delivered DDP and commissioned in Malaysia for a new PCBA facility.
FullDDP Delivery
1Turnkey Line
100%Commissioned
CHANGEOVERTCL: 85% Faster Changeover, 30% More Throughput
At a TCL production facility, JHIMS automation cut changeover time by 85% and lifted throughput by 30% — with 1,000-program memory, the ZM500 delivers the same rapid changeover across mixed screw patterns.
-85%Changeover Time
+30%Throughput
1,000Programs
ZERO DEFECTSMason Vietnam: Zero Defects in Toyota Audit
A Vietnamese EMS passed a strict Toyota supplier audit with zero scratch defects after adopting JHIMS automation — the ZM500’s controlled torque and depth detection keep every screw consistent for automotive customers.
0Scratch Defects
±3%Torque Consistency
100%Yield
LABOR SAVINGSMexico PCB Assembly: 67% Labor Reduction
A Mexican PCB operation cut labor cost by 67% by automating manual steps — one operator runs 2–3 ZM500 machines, delivering the same ROI for tightening and removal on assembly lines.
-67%Labor Cost
2–3Machines/Operator
FastPayback
Frequently Asked Questions — ZM500 Screw Machine
🔧 Technical Questions
The ZM500 supports screw specifications from M0.8 to M1.7. The precision vibrating disk feeder and nozzle system can be configured for different screw lengths and head types within this range.
Yes. The ZM500 has a dual tightening/removal operation mode: from the touch screen you switch the servo driver to controlled unscrewing with programmable removal torque and depth detection, so rework and repair no longer need a manual disassembly station.
The ZM500 achieves ±0.025mm positioning accuracy and ±0.025mm repeatability, enabled by HIWIN linear guides and the servo drive system.
Locking efficiency is 0.9–1.2 seconds per screw, roughly 3–5 times faster than manual fastening.
The ZM500 handles products up to L500×W500mm with 520×520×100mm effective travel — the largest work envelope in the JHIMS desktop screw machine line.
The ZM500 stores 1,000 product programs. Camera-assisted point teaching means new products are programmed by jogging to screw positions and capturing coordinates — no manual coordinate re-entry.
Working air pressure is 0.55–0.65MPa. The blow-type pneumatic feeding system propels screws from the vibrating disk through the blow tube directly to the nozzle.
Removal mode uses controlled unscrewing torque with the built-in depth sensor module, so threads and pads are protected — a key advantage over manual rework.
Yes. The touch screen records torque, turns, NG status and screw position in real time, giving full traceability for quality audits and SPC trending.
The ZM500 automatically alarms on screw slippage and feeding abnormality, and stops before a defective screw damages the product.
HIWIN linear guides, Inovance servo motor system, AIRTAC pneumatic components and CHINT electrical components — selected for 24/7 industrial reliability.
The ZM500 weighs approximately 110kg with overall dimensions of 960×900×750mm, a compact desktop footprint for tight production floors.
Production and quality data can be exported for SPC and quality management systems. The touch screen provides real-time torque, turns and NG status display.
LED display and lighting, automotive electronics, consumer electronics, medical devices, industrial control, new energy and telecommunications assembly lines.
The ZM500 offers a larger 500×500mm work envelope, a 3+1-axis configuration and a built-in screw removal mode for rework; the ZM320 is a four-axis desktop machine for high-speed fastening of 320×320mm dual-station products.
🛡️ Warranty & After-Sales
The ZM500 comes with a 1-year standard warranty covering manufacturing defects. Extended warranty packages (24/36 months) and preventive maintenance contracts are available on request.
Yes. JHIMS provides on-site installation, commissioning, and operator training by JHIMS certified engineers — on-site service is available at a charge. Remote video training, documentation support and professional technical guidance are provided free of charge.
Our after-sales team replies within 12 working hours (Mon–Sat, 09:00–23:00 China Standard Time, UTC+8). Remote diagnosis covers most issues; spare parts are stocked in Shenzhen and shipped worldwide.
Recommended spares include screw driving bits, vibrating disk track spares, blow tube and air filters. JHIMS offers a recommended spare parts kit at a discounted price with every machine purchase.
Yes. Annual PM contracts include quarterly remote health checks, annual on-site service and priority support response.
With proper preventive maintenance and genuine JHIMS spare parts, the machine is designed for 8–10+ years of industrial service. HIWIN linear guides and servo drivers have long maintenance cycles.
Products carry CE marking and comply with relevant safety and EMC directives. Documentation can be provided on request.
Yes — JHIMS welcomes factory visits and video walkthroughs of our Shenzhen facility. Machine demonstration and trial runs are arranged on request.
🚚 Shipping & Payment
The machine is packed in a sturdy wooden crate with foam cushioning and moisture-proof protection, suitable for sea, air or express freight.
Standard payment terms: 70% T/T deposit with the order, 30% T/T before shipment. Existing customers may use L/C at sight.
Standard lead time is 15–20 working days after deposit. Custom fixtures or special configurations may add a few days.
Sea freight, air freight and express (DHL/FedEx/UPS) are all available depending on destination and urgency. JHIMS handles export documentation.
Yes — JHIMS ships to over 30 countries including Saudi Arabia, Russia, Italy, India, Brazil, Vietnam and Mexico.
The ZM500 is quoted FOB Shenzhen per configuration, including the standard fixture, one screw feeder setup and documentation. Custom fixtures and spare parts kits are quoted separately.
Commercial invoice, packing list, bill of lading/air waybill, CE documentation and the operation manual are provided with every shipment.
Yes — custom fixtures, screw feeder configurations, nozzle sets and optional camera/vision upgrades can be configured for your products.
LEARNING CENTER
Knowledge Center — Expert Resources
Guides and case studies on screw tightening and removal automation, written by JHIMS engineers — from procurement to daily operation.
Reference videos: Automatic Screw Tightening Machine for LED Display Assembly | Installation & Operation Guide|Part 8; LED Display Screw Tightening Machine | Automatic Screw Assembly & Disassembly Solution; Automatic Screw Tightening & Removing Machine | LED Display Assembly Automation | JHIMS.
| Weight | 110 kg |
|---|---|
| Dimensions | 960 × 900 × 750 mm |
| Screw Specification | M0.8–M1.7 |
| Number of Axes | 3+1 Axes (Y-axis auxiliary) |
| Positioning Accuracy | ±0.025mm |
| Power Supply | AC 220V, 50Hz |
| Feeder Type | Precision Vibrating Disk |
| Model | ZM500 |
| Compatible Product Size | L500×W500mm |
| Repeatability Accuracy | ±0.025mm |
| Simultaneous Drivers | 1 (Servo Electric Driver) |
| Locking Efficiency | 0.9–1.2 sec/screw |
| Effective Travel (X/Y/Z) | 520×520×100mm |
| Overall Dimensions | 960×900×750mm |
| Machine Weight | Approx. 110kg |
| Control Method | Control Card + Handle |
| Working Air Pressure | 0.55–0.65MPa |
| Feeding Method | Blow-Type (Pneumatic) |
| Program Storage | 1,000 Programs |
| Display Type | Touch Screen |
| Alignment Method | Camera-Assisted |
| Fixture Mode | One-to-One |
| Alarm Functions | Slippage, Feeding Abnormality |
| Depth Detection | Built-in Sensor Module |