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Address
304 North Cardinal
St. Dorchester Center, MA 02124
Work Hours
Monday to Friday: 7AM - 7PM
Weekend: 10AM - 5PM
Multi-channel high-speed lens feeder compatible with Hanwha, Yamaha, JUKI, Samsung, Hitachi, and Fuji pick and place machines. 0.5–1 sec per lens. Trusted by Hisense, TCL, and 2,400+ factories worldwide.
Why manufacturers worldwide are switching from manual feeding and generic feeders to JHIMS automated lens feeders.
The DPS-2 Lens Vibratory Feeder — purpose-built for high-volume SMT production lines since 2013.
The JHIMS DPS-2 Lens Vibratory Feeder enhances SMT production with its multi-channel, high-precision design. Launched in 2013 and continuously refined, this vibratory feeder dramatically reduces per-unit costs while supporting diverse lens types for automated pick-and-place operations.
It integrates seamlessly with top-tier placement machines from Hanwha, Samsung, Yamaha, JUKI, Hitachi, and Fuji. Trusted by industry leaders including Hisense, TCL, and Mason Electronics, the DPS-2 is a proven global solution exported to Vietnam, India, Mexico, and over 30 countries worldwide.
Every component engineered for reliability, speed, and precision in 24/7 production environments.
Configurable 3–6 channels standard, expandable to 10 channels for high-mix production lines. Feed up to 6 different lens types simultaneously without retooling.
Patented dual-frequency direct vibration technology ensures lenses are perfectly oriented for pick-up. ±1mm tolerance based on lens shape and pin dimensions.
Intelligent optical fiber jog control detects lens presence and orientation in real-time, preventing misfeeds and ensuring continuous operation.
Programmable logic controller with intuitive HMI touchscreen. Store and recall preset profiles for different lens types, reducing setup time by 80%.
Supports inner/outer three-feet and four-angle reflection lenses. Handles lens diameters from 3mm to 25mm with quick-change tooling.
0.5–1 second per lens per channel transfer rate. High-power four-way circular vibration system delivers consistent feeding at any production speed.
Complete engineering parameters for the DPS-2 Single Seat Two-Channel configuration.
| Parameter | Specification |
|---|---|
| Model | DPS-2 (Pick Place Lens Feeder) |
| Disc Tracks | 2 tracks (expandable to 10) |
| Direct Vibration Tracks | 2 tracks |
| Base | Single seat, heavy-duty cast aluminum |
| Manual Controller | 2 groups (circular + direct vibration, independent adjust) |
| Vibration Technology | Patented dual-frequency stable direct vibration |
| Circular Vibration | High-power four-way system, brushless motor drive |
| Operating System | Fully automatic PLC control with 7″ HMI touchscreen |
| Pneumatic Control | Optical fiber induction jog, adjustable air pressure 0.4–0.6 MPa |
| Lens Transfer Speed | 0.5–1 second per lens (single channel) |
| Dimensions (L×W×H) | 1350mm × 1000mm × 750mm |
| Net Weight | Approximately 180 kg |
| Power Supply | 220V AC, 50–60Hz, single phase |
| Power Consumption | 0.55 KVA (rated), 0.35 KVA (typical operating) |
| Lens Compatibility Range | ±1mm based on lens shape and pin size (3–25mm diameter) |
| Noise Level | < 65 dB(A) at 1 meter |
| Operating Temperature | 0°C to 45°C |
| Humidity | 20%–85% RH (non-condensing) |
| Compatible P&P Brands | Hanwha, Yamaha, JUKI, Samsung, Hitachi, Fuji |
Get the complete DPS-2 datasheet, dimensional drawings, and JHIMS 2026 product catalog in high-resolution PDF.
We source only from internationally certified tier-1 component manufacturers. Every part traceable. Every machine built to last 10+ years.
Panasonic / Mitsubishi Electric
THK / HIWIN Precision
Basler / Cognex (optional)
Mitsubishi FX5U / Siemens S7-1200
SMC / Festo
Keyence / Omron
Weintek / Pro-face
THK / TBI Motion
The DPS-2 serves critical lens feeding needs across diverse electronics manufacturing sectors.
Tailored feeding solutions for each manufacturing vertical. No one-size-fits-all — we customize for your production reality.
High-reliability lens feeding for ADAS camera modules, dashboard displays, and LED headlamp assemblies. IATF 16949-aligned quality control. Handles high-temp rated lenses for engine-bay applications.
Ultra-high-speed feeding for smartphone camera lenses, fingerprint sensor lenses, and wearable device optics. Optimized for 24/7 high-volume production with minimal downtime. Supports sub-5mm micro-lenses.
Cleanroom-compatible configuration for endoscope lenses, surgical camera modules, and diagnostic equipment optics. Validated processes with full traceability documentation and ISO 13485 awareness.
Precision feeding for LED collimator lenses, TIR optics, and secondary optics for general lighting, UV curing, and horticultural applications. Anti-static configurations available.
Deep-dive knowledge for engineers and production managers. These guides are embedded in the page HTML for search engine visibility.
Vibratory bowl feeders use electromagnetic vibration to move and orient parts along a spiral track. The JHIMS DPS-2 employs patented dual-frequency direct vibration technology, which separates the circular vibration (bulk part movement) from the direct vibration (precision alignment). This dual-drive architecture eliminates the resonance interference common in single-drive feeders.
Learn more about vibratory feeder technology fundamentals in our detailed technical whitepaper.
Every DPS-2 unit undergoes a rigorous 7-stage manufacturing and QC process before shipment. This guide explains how JHIMS ensures consistency across every machine delivered.
Explore our complete manufacturing process documentation for deeper technical details.
Understanding the lens feeder’s position in the full SMT assembly process helps optimize line balancing and throughput.
The JHIMS DPS-2 sits at the critical stage 4 of your SMT line, feeding lenses directly to the pick-and-place machine. Its speed directly determines your line’s overall UPH (Units Per Hour). A slow or unreliable feeder creates a bottleneck that starves downstream processes.
Real-world data comparing manual lens placement, generic vibratory feeders, and the JHIMS DPS-2.
| Metric | Manual Feeding | Generic Feeder | JHIMS DPS-2 |
|---|---|---|---|
| UPH (Units Per Hour) | 800–1,200 | 2,000–3,000 | 3,600–7,200 |
| Rejection Rate | 5–15% | 2–5% | < 0.5% |
| Operators Required | 2–3 per line | 1 per 2 machines | 1 per 4+ machines |
| Changeover Time | 15–30 min | 10–20 min | < 5 min |
| Annual Labor Cost (1 shift) | $18,000–$25,000 | $6,000–$8,000 | $3,000–$4,000 |
| Lens Types Supported | Any (manual) | 1–2 | 1–10 channels |
| Warranty | N/A | 6 months | 1 year + lifetime |
| Typical Payback Period | N/A | 14–18 months | 6–11 months |
Enter your current production parameters to see how quickly the DPS-2 pays for itself.
Real implementations. Verified results. Structured for procurement evaluation.
Background: One of China’s largest TV manufacturers, producing 20M+ units annually. Their Qingdao factory faced lens feeding bottlenecks on 12 SMT lines.
Challenge: Manual lens placement caused 12% rejection rate and required 3 operators per line. Peak season could not meet demand.
Solution: Deployed 24 DPS-2 units across 12 lines. Custom 4-channel configuration for their specific backlight lens geometry.
Background: TCL’s Huizhou factory manufactures TV backlight strips and display modules, with production involving more than 15 lens types and a highly diversified product mix.
Challenge: Frequent lens-type changeovers (3–5 per shift) on generic feeders took 25+ minutes each, causing 2+ hours of daily downtime.
Solution: 8 DPS-2 units with PLC preset profiles for all 15 lens types. Tool-less quick-change system enabled sub-5-minute changeovers.
Background: Tier-2 automotive supplier in Ho Chi Minh City, manufacturing ADAS camera modules for Japanese OEMs. IATF 16949 certified facility.
Challenge: Automotive-grade lenses require zero-scratch handling. Existing feeders caused micro-abrasions detectable only at final AOI, resulting in batch rejection.
Solution: DPS-2 with anti-static bowl coating and reduced-friction track inserts. Keyence vision system integration for real-time scratch detection.
Background: Guadalajara-based EMS provider serving industrial automation clients across North America. Rapidly scaling from 2 to 8 SMT lines.
Challenge: Labor costs in Mexico rising 12% annually. Manual lens feeding became the highest-cost operation on the line. Needed automation with Spanish-language HMI.
Solution: 10 DPS-2 units with Spanish-localized PLC interface. Remote video training for operators. 48-hour burn-in testing with their actual lenses at JHIMS Shenzhen before shipment.
Direct feedback from engineering leaders and production managers who use DPS-2 daily.
3,800 sqm ISO 9001-certified manufacturing facility in Shenzhen, China. We welcome customer visits and video inspections.
Real factory footage — no renders, no simulations. Watch the machine perform under production conditions.
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Get instant answers about specifications, compatibility, pricing, and technical details. Powered by product knowledge base.
In-depth articles on SMT feeding technology, maintenance best practices, and production optimization.
Complete maintenance guide to maximize feeder lifespan and uptime.
TroubleshootingStep-by-step troubleshooting for jamming, misalignment, and speed fluctuation.
OptimizationHow to position your DPS-2 for peak throughput on multi-lane production lines.
TechnologyEngineering deep-dive into why dual-frequency technology delivers superior results.
IndustryQuality requirements, certifications, and traceability for regulated industries.
Case StudyDetailed implementation analysis from the Hisense Qingdao factory deployment.
40 most-asked questions from engineers, procurement managers, and production directors — organized by category.
The DPS-2 is compatible with Hanwha (Samsung), Yamaha, JUKI, Hitachi, and Fuji pick and place machines. Interface kits are available for each brand. Contact us for compatibility verification with your specific machine model.
0.5–1 second per lens per channel under standard operating conditions. Actual speed depends on lens geometry, weight, and the specific PLC profile configured for your lens type.
The DPS-2 supports lenses from 3mm to 25mm in diameter, including inner/outer three-feet and four-angle reflection lenses. The ±1mm tolerance range is based on specific lens shape and pin dimensions.
Standard configuration supports 3–6 channels. Custom configurations are available for 1–10 channels depending on your production requirements. Each channel operates independently with its own vibration parameters.
It’s a JHIMS-patented technology that uses two independent vibration frequencies — one for the circular bowl (bulk movement) and one for the linear track (precision alignment). This eliminates resonance interference common in single-frequency feeders, ensuring stable amplitude regardless of load.
Yes. Anti-static bowl coating, ESD-safe track inserts, and grounding provisions are available as options. This configuration is recommended for LED and semiconductor-grade lens handling.
Less than 65 dB(A) at 1 meter distance, measured under standard operating conditions. Optional acoustic enclosures can reduce this to under 55 dB(A) for noise-sensitive environments.
Standard configuration uses Mitsubishi FX5U PLC with a 7-inch Weintek HMI touchscreen. Alternative configurations with Siemens S7-1200 or Pro-face HMI are available upon request.
Under 5 minutes using the PLC preset profile system. Operators simply select the saved profile on the HMI, adjust track width knobs (tool-less), and swap bowl inserts if needed (magnetic mount).
Rated power consumption is 0.55 KVA. Typical operating consumption is approximately 0.35 KVA. Power supply requirement is 220V AC, 50–60Hz, single phase.
Yes. The PLC supports Modbus TCP and Ethernet/IP protocols for integration with MES/ERP systems. Real-time production data (speed, count, downtime, error codes) can be streamed to your factory monitoring system.
Dimensions: 1350mm (L) × 1000mm (W) × 750mm (H). Net weight is approximately 180 kg. A reinforced floor is not required for standard installation.
The Weintek HMI supports English, Chinese, Spanish, Vietnamese, Hindi, and Turkish as standard. Additional language packs can be installed upon request. The PLC interface and training documentation are available in English and Chinese by default.
1-year comprehensive warranty covering all parts and labor. Lifetime technical support is included. Extended warranty plans of up to 3 years are available for purchase.
Yes. JHIMS engineers can travel to your facility for on-site installation, commissioning, and operator training. Remote video-guided installation is also available as a lower-cost alternative. Both options include full documentation and training materials.
Contact our support team via WhatsApp (+86 189 7533 5491), email ([email protected]), or Telegram (@jinghe_tech). We offer remote diagnostics via video call, and can dispatch service engineers for critical issues. Standard response time is under 4 hours during business hours.
Yes. We maintain inventory of all critical spare parts in Shenzhen. Common consumables (track inserts, bowl coatings, sensors) ship within 48 hours. For major components (motors, PLC), typical lead time is 5–7 working days via DHL/FedEx express.
Absolutely. We use video call diagnostics as the first line of support. Over 80% of technical issues are resolved remotely within 2 hours. VPN-based PLC remote access is available for customers who opt into our connected service program.
Daily: visual inspection of track cleanliness and sensor function (2 minutes). Weekly: clean bowl and track surfaces, check pneumatic pressure (10 minutes). Monthly: inspect vibration units, lubricate guide rails, verify sensor calibration (30 minutes). Annual: full preventive maintenance by JHIMS or certified partner (4 hours).
JHIMS has authorized service partners in Vietnam, India, Mexico, and Turkey. Additional regions are served remotely with expedited parts dispatch. We are actively expanding our service network — contact us for the latest coverage in your region.
Yes. We provide a free sample testing service. Send us 500–800 of your actual lens samples, and we will run a comprehensive test at our Shenzhen facility. You’ll receive a detailed test report with video documentation, speed data, and rejection rate analysis. Test lenses are returned with your machine shipment.
Standard delivery time is 15–20 working days after receipt of deposit. Custom configurations or large-volume orders may require 25–35 working days. Express manufacturing (10 working days) is available with a priority surcharge.
Standard terms: 50% deposit with order, 50% before shipment. We accept T/T (wire transfer), L/C (letter of credit for orders above $50,000), and Western Union. For established customers, we offer net-30 terms after credit approval.
Each unit is vacuum-sealed in a moisture barrier bag, packed in a reinforced plywood export crate with shock indicators and tilt indicators. The crate is fumigated and ISPM-15 compliant for international shipping. Insurance is included in all shipments.
JHIMS ships to over 30 countries worldwide. Shipping costs depend on destination, crate dimensions, and your preferred method (air freight: 5–7 days; sea freight: 15–35 days). We provide a detailed shipping quote with your order. DDP (Delivered Duty Paid) terms are available for most destinations.
Each shipment includes: machine birth certificate with 120-point QC checklist, CE declaration of conformity, ISO 9001 certificate copy, packing list, commercial invoice, bill of lading, Form E/F (for duty preference where applicable), and the machine’s burn-in test report with your lens samples.
The standard MOQ is 1 unit. We welcome trial orders. For volume orders of 10+ units, volume pricing discounts and priority production scheduling apply.
Typical customs clearance takes 1–3 working days for most destinations. Our export documentation package is designed to minimize delays. We can recommend customs brokers in your country if needed, or work with your preferred broker.
Yes. We offer trade-in credit for older JHIMS feeders when upgrading to the latest DPS-2 model. The trade-in value is assessed based on the machine’s age, condition, and maintenance records. Contact our sales team for a trade-in evaluation.
Absolutely — and we encourage it. Factory visits to our Shenzhen facility are welcomed. You can see the manufacturing process, witness a live DPS-2 demo with your lens samples, and meet our engineering team. We assist with visa invitation letters for international visitors.
A decade of innovation in SMT automation. From a single product in 2012 to a global supplier serving 2,400+ customers.
Founded in 2012 in Shenzhen — the global electronics manufacturing capital — JHIMS has grown from a specialized feeder manufacturer into a comprehensive PCBA automation solutions provider.
With 36 dedicated R&D engineers and an ISO 9001:2015 certified 1,800 sqm manufacturing facility, we design, build, and support every machine in-house. Our products serve industries ranging from consumer electronics and automotive to medical devices and telecommunications.
We believe in long-term partnerships, not one-time sales. That’s why every DPS-2 comes with a 1-year warranty, lifetime technical support, and access to our global service network spanning Vietnam, India, Mexico, Turkey, and expanding.
Fill out the form below and our engineering team will respond within 24 hours. No obligation — just straight answers.
Or contact us directly: 📞 +86 189 7533 5491 | ✉️ [email protected]
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